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Reflow / joint rework

Reflowing or reworking cracked solder joints, BGA reflow and X-clamp fixes.

26 repair logs

Burnt X2 safety capacitor held in fingers, showing catastrophic thermal damage and charring from the Beovision 1 repair.
+33 photos✓Successful repair

Bang & Olufsen (B&O) — Beovision 1

Bang & Olufsen Beovision 1: X2 Safety Cap Magic Smoke

This Bang & Olufsen Beovision 1 CRT TV had the audacity to emit smoke and then carry on displaying a perfect picture. A lengthy investigation eventually uncovered an X2 safety cap that had met a truly spectacular end. Came away with a cleaner TV and a great story.

PSU failureMagic smokeCold/dull solder joints
Dec 8, 20253 threads
Game Gear main board cleaned, showing deteriorated button pad contacts from capacitor leakage and yellow electrolytic capacitors ready for replacement.
+57 photos✓Successful repair

Sega — Game Gear

Sega Game Gear Diagnostic: Power LED Only, Nothing Else

Had lunch with a couple of friends and one of them brought a Sega Game Gear along, wondering if anything could be done with it. Power LED only, nothing else.

No powerDim pictureNo audio+2
Nov 4, 20257 threads
Sega Mega Drive 16-Bit top and bottom shells displayed separately on wooden surface, showing cleaned casing before reassembly.
+11 photos

Sega — Mega Drive

Sega Mega Drive (JP) Pre-Sale Touches: Reflow & Service

Duplicate Japanese Sega Mega Drive prepped for sale. Power jack and AV connector reflowed, shell cleaned with Aerospace 303, controllers deep cleaned and reassembled. Mainboard had been recapped previously.

Oct 17, 20251 thread
Sega Mega-CD 1 PCB during recap, showing multiple leaking capacitors removed, with soldering iron and desoldered components on white work mat.
+29 photos✓Successful repair

Sega — Mega-CD 1

Sega Mega-CD Model 1 Restoration (2nd Unit)

Second Sega Mega-CD Model 1, acquired after my first one died (probably the fault of a non-OEM optical pickup I'd put in the original).

Dead laser
Oct 4, 20256 threads
Interior of Sega Master System MK-2000 showing main PCB with multiple ICs, capacitors, and connector ports during refurbishment.
+17 photos

Sega — Master System

Sega Master System MK-2000 Full Refurbishment

Full treatment for a Japanese Sega Master System MK-2000 belonging to a friend: new caps, 7805 voltage regulator, thermal paste, cleaned connectors and controllers. Sent on its way looking and playing like new.

Sep 25, 20252 threads
Interior view of Sony PVM-6041Q showing main PCB and deflection board with cleaned components, reassembled wiring, and capacitors after restoration.
+26 photos

Sony — PVM-6041Q

Sony PVM-6041Q Trinitron Restoration: Recap, Reflow & Clean

Removed copious dust from this Sony PVM-6041Q 6-inch professional video monitor, the smallest PVM in the collection. Reflowed solder joints and recapped the neck board, deflection board and PSU.

Cold/dull solder joints
Dec 11, 20242 threads
Custom RGB mod enclosure mounted on Sony PVM-14L1 rear panel, showing D-sub connector, audio toggle switches, and multicolored internal wiring.
+29 photos✓Successful repair

Sony — PVM-14L1

Sony PVM-14L1 Trinitron RGB Mod, Recap & Audio Fix

Helped a friend source this Sony PVM-14L1 Trinitron. RGB modded with Martin Hejnfelt's design from immerhax.com (mod PCB assembled myself), neck board reflowed and recapped, audio restored after a previous owner had disconnected the speaker.

Dec 5, 20242 threads
Battery leakage corrosion on X68000 motherboard cleaned with vinegar; visible capacitors, ICs, and corroded traces partially restored.
+55 photos✗Could not fix

Sharp — X68000

Sharp X68000: Recap, FDD & Oscillator (No Picture Yet)

A proper exercise in stubbornness on this Sharp X68000. Two rounds of repair, a full recap, FDD surgery (one of the floppy drives had clear signs of a blown capacitor with charring on the PCB), a new oscillator, and still no picture. The X68000 remains on the 'future date' pile.

No powerNo video outputLeaking capacitors+2
Nov 5, 20243 threads
Corroded Wondermega mainboard showing oxidation on capacitors, damaged traces, and component deterioration requiring restoration work.
+135 photos◐Partial fix

Sega — Wondermega

Sega Wondermega HWM-5010 Restoration (1st Unit)

Absolute labour of love on this Sega Wondermega HWM-5010 from Japan: corrosion, missing components, broken traces and a RAM package with broken legs. The Mega Drive side eventually came back to life; the Mega-CD side continues to freeze on the BIOS animation, defying everything thrown at it.

No powerNo audioLeaking capacitors+3
Aug 29, 202416 threads
Xbox 360 E PSU board with replaced Nichicon capacitors, transformer, and cleaned components on work surface during recapping repair.
+28 photos

Microsoft — Xbox 360 E

Microsoft Xbox 360 E: Recap, Reflow, HDD & Clean

The Microsoft Xbox 360 E's PSU was packed with bargain-bin caps and the board had clearly had something spilled on it. A recap, a reflow, a fresh HDD and some elbow grease on the shell later, it's a much happier machine.

Rust/corrosion
Aug 11, 20244 threads
Close-up of deflection board solder joints showing oxidation and deterioration, requiring reflow work during PVM-9041Q restoration.
+40 photos

Sony — PVM-9045QD

Sony PVM-9045QD Trinitron: PSU, Neck & Deflection

Multi-stage restoration of this Sony PVM-9045QD Trinitron spread over several sessions. PSU, neck board and deflection board all had their turn. The solder on the back of these boards really does turn to dust.

Cold/dull solder joints
Jun 17, 20246 threads
Disassembled X68000 Pro II motherboard with two PCBs showing solder joints, capacitors, and wiring during restoration diagnostics.
+40 photos◐Partial fix

Sharp — X68000 Pro II

Sharp X68000 Pro II: Magic Smoke, Transistor & R-Type

Proper saga on this Sharp X68000 Pro II. Magic smoke from a reversed capacitor, an accidental probe short, and enough replaced components to fill a parts drawer before a single faulty transistor finally gave the game away. Got it booting and running R-Type, which was a hard-earned win. Video output later stopped working, so the story isn't entirely over.

No powerPSU failureMagic smoke+2
Feb 12, 20248 threads
Disassembled Xbox 360 S PSU showing capacitors, transformers, and solder joints during recap and reflow repair work with tools nearby.
+3 photos

Microsoft — Xbox 360 S

Microsoft Xbox 360 S PSU Recap & Joint Reflow

Light post-Christmas work: PSU recap and a joint reflow on this Microsoft Xbox 360 S.

Dec 26, 20231 thread
Sony PVM-9041Q PSU board with recapped electrolytic capacitors, showing desoldered components and cleaned PCB traces after ultrasonic cleaning during restoration.
+31 photos

Sony — PVM-9041Q

Sony PVM-9041Q Trinitron: PSU, Trim Pots & Deflection

9-inch Sony PVM-9041Q Trinitron that arrived in a flight case. PSU recapped, colour trimmer pots replaced, deflection board done alongside its 9045QD sibling.

Cold/dull solder joints
Dec 11, 20234 threads
Technician holding open Sony PS1 PAL PSU board showing capacitors, transistors, and transformer with cracked solder joints on power jack during recap repair.
+3 photos

Sony — PlayStation

Sony PlayStation PAL: PSU Recap & Power Jack Reflow

Preemptive PSU recap on this Sony PlayStation PAL backup unit. The solder joints on the power jack were already starting to crack so it was only a matter of time.

Cold/dull solder joints
Nov 25, 20231 thread
BVM-D9H5J PSU board with partially recapped capacitors, large filtering cap, transformer, and removed electrolytic capacitors laid out below during maintenance work.
+29 photos⏳Work in progress

Sony — BVM-D9H5J

Sony BVM-D9H5J: Partial PSU Recap (Dimness Pending)

Sony BVM-D9H5J Trinitron arrived allegedly dead but just needed the right buttons pressed. Tube has 150,000 hours on it but doesn't look terrible. PSU partially recapped and a previous owner's poor rework job cleaned up; the dimness issue remains unsolved for now.

Dim picture
Sep 22, 20236 threads
Finger pointing to reflowed solder joint on Sony BVM neckboard, showing repaired connection that caused color loss.
+41 photos✓Successful repair

Sony — BVM-9045QD

Sony BVM-9045QD: Neckboard Joint Fix & Full Recap

Sony BVM-9045QD that arrived from Japan with an entire colour missing, the same broken neckboard solder joint that had plagued the PVM-14M4J. Full restoration followed: PSU, deflection board, colour board and anode cap all seen to.

Missing colour channelBulging capacitorsCold/dull solder joints
Jul 10, 20235 threads
Sony PVM-9040 CRT displaying color bars test pattern showing RED, GREEN, BLUE, and WHITE channels for diagnostics.
+45 photos✓Successful repair

Sony — PVM-9040

Sony PVM-9040 Triplets: Trim Pots Fix B&W Issue

Three 9-inch Sony PVM-9040s that arrived from Japan with customs drama. Monitors were fine inside, bar a known colour issue fixed by replacing the trim pots (which fixes the black-and-white-only fault). Full restoration across all three followed.

Missing colour channelCold/dull solder joints
Jun 22, 20236 threads
Nintendo 64 motherboard during recap service, with removed electrolytic capacitors displayed beside the board on white dotted mat.
+8 photos

Nintendo — Nintendo 64

Nintendo 64 Full Service: Recap, PSU & Controller

Full service on a Nintendo 64 (NUS-001) for a friend: recap, PSU reflow, controller overhaul and a freshly lubed joystick. Validated with Super Mario 64.

No power
Jun 5, 20232 threads
Interior view of BVM-D14H1E showing reassembled chassis with new capacitors installed, colorful ribbon cables, power supply components, and metal chassis frame.
+63 photos

Sony — BVM-D14H1E

Sony BVM-D14H1E Trinitron Service: Cap Kit & Showcase

Savon Pat cap kit installed on this Sony BVM-D14H1E HD broadcast reference monitor, boards cleaned and reflowed, dielectric grease on the anode. The king of the bunch, also used as a testbed for Switch, PS3 and Dreamcast via Extron MVX.

Jun 2, 202311 threads
Sony PVM-14M4J displaying color bars test pattern showing red, green, and yellow bars with missing blue channel output during repair diagnostics.
+42 photos✓Successful repair

Sony — PVM-14M4J

Sony PVM-14M4J Trinitron: Retrace Lines & Colour Fix

Sony PVM-14M4J Trinitron with the common retrace lines issue, arrived with one colour completely missing. I made a mistake along the way but got there in the end. Trash to treasure.

Missing colour channelRetrace linesCold/dull solder joints
May 10, 20237 threads
Sega Game Gear main PCB after restoration, showing cleaned board with visible IC chips, resistors, capacitors, and solder joints ready for testing.
+15 photos◐Partial fix

Sega — Game Gear

Sega Game Gear Heavy Electrolyte Recovery (2 Units)

Two heavily contaminated Sega Game Gears, so badly that components were falling off the boards from the electrolyte. Many hours in, one has a partially defective screen and the other boots and plays audio with no picture. A partial result after a massive effort.

No video outputCorrupted graphicsNo audio+3
Dec 7, 20222 threads
Disassembled Sega Game Gear motherboard showing reflowed solder joints and replaced capacitors during restoration work.
+4 photos✓Successful repair

Sega — Game Gear

Sega Game Gear Full Recap & Reflow Salvage Build

Should have been binned, but wasn't. This Sega Game Gear required replacing every capacitor and reflowing every solder joint before it became reliable, but it got there. Gift for a friend.

Leaking capacitors
Nov 13, 20221 thread
Sony PVM-14L2 with open chassis showing neck board recapping work, anode cap, and internal components during maintenance.
+17 photos

Sony — PVM-14L2

Sony PVM-14L2 Trinitron: Clean, Anode & Neck Board Recap

My first professional monitor, a 14-inch Sony PVM-14L2 Trinitron PVM. Chassis cleaned, dielectric grease on the anode, neck board recapped. Savon Pat's full cap kit is queued for a later session.

Aug 30, 20224 threads
Yellow Sega Saturn model 2 with open disc lid, surrounded by cork coasters and laptop, on patterned desk mat during restoration work.
+8 photos✓Successful repair

Sega — Saturn

Sega Saturn NTSC-J Model 2 Full Recap: The 3€ Find

Full recap on a bargain 3€ Sega Saturn NTSC-J Model 2: all boards seen to, including the PSU, motherboard and optical drive.

Corrupted graphicsStuck/frozen on boot
Jul 19, 20222 threads
Sony HB-F1XV MSX2+ mainboard with replaced HIC-1 MLCC capacitors, orange daughterboard, and various ICs on blue work mat during restoration.
+8 photos✓Successful repair

Sony — HB-F1XV (MSX2+)

Sony HB-F1XV MSX2+ Recap, Keyboard PCB & Carnivore 2

Sound issues on this Sony HB-F1XV MSX2+ traced to the HIC-1 board SMDs, replaced with MLCC caps. Also gained a Carnivore 2 flashcart and a new keyboard PCB.

Distorted audio
Jun 23, 20223 threads